I've been building, rebuilding, and refurbishing turntables for a couple of years now, and in my constant striving to improve each new build I have learned a lot about woodworking and finishing. This latest rebuild maintains all of the original functionality of the Thorens TD 180 that was its foundation, and adds improved vibration dampening, a hand polished gloss black lacquered top and beautiful zebra wood outer frame. The pictures below will walk you through the process of transforming this basic black production unit into a highly customized show piece.
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The final product - more final images below. |
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Zebra wood and a hand-miter saw. |
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A comparison between the old and new. |
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I learned a lot about joint work in trying to
make the zebra wood striping appear continuous. |
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The top plate was duplicated with a router
using a circle-cutting jig, and then a
pattern-cutting bit. |
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Test assembly before finishing. I've decided on a lustre finish
lacquer for the zebra wood, and a glossy black for the top plate. |
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The piano-gloss black had to be wet-sanded using eleven progressively
finer sandpaper grits, and then three stages of polishing compound. All
together, the finish took me about 30 hours of labor. |
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Finishing in progress - you can't see it from here but at this stage there was
still a fine orange peel texture to the black lacquer. |
Here are some additional final photos. A few minor tweaks such as adjusting the speeds for accuracy, and setting up the cartridge properly, will get this beauty ready for delivery. I'm not sure I will pursue the piano-gloss black in the future, but I am much more informed about professional finishes, and that will improve each new turntable project.
Thanks for stopping by,
Brian
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Detail of the speed control switch. |
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The zebra wood plinth contrasts very nicely with the gloss black. |
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I added a Grado moving iron cartridge to ensure quality audio reproduction. |